Pet Food Manufacturer
The Scenario
This leading pet food manufacturer sought Excelerate's expertise to optimise their pallet wrapping process. Their goal was to implement perforated pallet wrap for enhanced operational efficiency, increased production capability, and improved load stability. Product was still warm when palletised and would cause condensation issues, but they required a real solution that was more cost and time effective.
Highlighted Issues:
Lack of Aeration to Pallet Loads
High Plastic Usage
Using Cardboard Corner Boards
Time-Intensive Process, High Labour Costs
Temporary Wrapping for Internal Movement
Pallets Not Tamper Evident
The Results
Excelerate acted promptly, conducting an initial audit and site trials. By utilising ExcelAir perforated pallet wrap, we created a significantly more efficient process. The entire pallet now benefits from complete aeration and requires only a single wrap post-production. Additionally, we eliminated the need for expensive corner boards. This resulted in a genuinely cost-effective and efficient end-of-line packaging solution that perfectly meets the needs of this business and their fast-paced production line.
Resolved Issues:
Pallets Now Completely Aerated
Vast Reduction in Plastic Usage
Carboard Corner Boards Eliminated
Time-Effective Process, Minimal Effort
No Temporary Wrapping, Wrap Once
Pallets Now Tamper Evident
Comparison & Savings
Aeration Level
Cost Per Pallet
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